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Reducing Risks from Storage of High-level Waste
at Progress Energy’s Nuclear Power Facilities
A Position Paper:  September 4, 2003

Summary
NC WARN welcomed the April announcement that the Progress Energy corporation intends to cease overland shipments of “spent” nuclear fuel assemblies from the Brunswick (Southport, NC) and H. R. Robinson (Hartsville, SC) power plants to the Shearon Harris plant (Wake County, NC).  

This is an essential first step towards reducing the potential for large radiological releases associated with storing irradiated nuclear fuel rods – the most concentrated form of high-level nuclear waste.  Progress now has the opportunity to set the industry standard for minimizing these risks.  The nuclear industry does not bear sole responsibility for public safety, however.  Federal, state and local officials also have important roles in this domestic security issue.

Progress Energy plans to increase storage capacity at Robinson and Brunswick by instituting dry storage, possibly beginning in 2004, but apparently only for the overflow from the waste cooling pools currently in use.  Dry storage methods presently used by U.S. utilities do not protect against sabotage or attack.  The Raleigh-based company will continue storing large volumes of waste fuel in the high-density pools at each plant inside buildings designed to withstand only weather-related impacts. 

Nuclear power facilities are vulnerable to a variety of malicious acts, but are required to protect against only the most minimal attack scenarios.  The regulatory criteria for security do not define the threat level of certain attacks; they merely define the limits of industry responsibility in preparing for and responding to attacks.

Twenty-seven state attorneys general recently joined top experts in warning Congress that densely packed spent fuel pools at each U.S. plant are of more concern as targets than are reactors.  Federal studies confirm that loss of pool water would lead to an uncontrollable fire, with radiation released into the atmosphere causing thousands of fatalities and costing hundreds of billions of dollars in offsite economic damage.   Such pools are among the largest risks to U.S. security, what Dr. Gordon Thompson referred to as “pre-deployed radiological weapons waiting for activation by an enemy.”  These pools are also subject to accidental loss of water and subsequent fire.

The current provocative international climate has elevated the risks of unconventional warfare by forces unable to compete with a powerful conventional military on the battlefield.  Rand Beers, a national security advisor for four presidents, points out that while foreign policy has escalated tension and hostility, real security enhancements inside the U.S. have languished.  He warns that oversight agencies like the U.S. Nuclear Regulatory Commission (NRC) are suffering from “policy constipation” and complacency, and that high-impact targets like chemical and nuclear industries “cry out for protection.”

All Progress plants will store large amounts of spent fuel as long as they operate, with a strong likelihood of permanent storage.  None will ship waste to a proposed but uncertain national dump in Nevada prior to 2015; under current plans, Harris will not ship any waste before 2040. 

NC WARN has reviewed current dry storage practices, held discussions with numerous leading independent experts and conducted an inspection of an established facility that manufactures both thin and thick walled containers.  We have conveyed to Progress Energy the following simple, affordable, and effective strategy to minimize the risks associated with either accident or attack against spent nuclear fuel stored at each plant:

  • For recently discharged waste fuel that must remain in water, return to low-density, open-rack storage as originally designed and licensed at all plants.
  • Move all other spent fuel into the highest quality, thick walled dry storage casks available.
  • Store these containers, dispersed to the maximum degree possible, at each generating plant.
  • Protect each cask with a ventilated concrete vault, reinforced within an earthen berm.
  • Halt overland shipments of spent fuel rod assemblies immediately.
  • Open a public hearing process on all safety and security measures for communities within a 10-mile radius of each plant.

This strategy reduces the maximum single target at any plant to a few dozen assemblies (bundles) of fuel rods, versus the thousands now stored in pools.  It largely prevents the most damaging type of nuclear release: a waste pool fire.  Because these measures create powerful deterrence to attack, they were adopted by several European nations years ago.  This plan would not add substantial time to the approval process for the dry storage systems Progress is planning.

“Taking steps for safer storage today doesn’t mean the industry was wrong in the past, but any new storage facilities must reflect the reality of the post 9-11 world.”  -David Lochbaum, Union of Concerned Scientists.

Progress Energy believes it could protect its plants from malicious acts; many independent experts disagree.  In light of a dispute involving such severe consequences, and given the availability of a feasible means to minimize risks, NC WARN asserts that conservatism must prevail.  We urge citizens, public officials, and civic leaders to call for immediate action by Progress Energy, as well as state and federal government, to correct the present – and possibly permanent – high-risk situation.

Overview of Risks at Progress Plants
The vulnerability of nuclear power facilities to accident or malicious acts, along with threats against them, have been evident to informed observers for decades.  However, in the early 1980s and again in 2003, the NRC declared that it would be cost prohibitive to require nuclear power licensees to incorporate design or administrative features to protect against any but the most minimal attack scenarios.  Even after the September 11 tragedy, the NRC claims the risk is “too speculative” and that the U.S. military, not plant owners, are responsible for their ultimate protection.

Detailed information is widely available in the public domain showing that various vital components of nuclear plants are vulnerable to assault from the ground, water or air.  This includes jets or small, explosives-laden planes.  NC WARN has published a report demonstrating the desirability of plants as targets for “asymmetric” attack, and showing that many organizations have mastered the basic skills required to conduct a successful attack. 

High-level nuclear waste is dangerous no matter how it is managed, and will be for 10,000 years.  After removal from a reactor, fuel rods are highly radioactive, and high decay heat must be removed by circulating water for five years.  Because of a lack of disposal options, plants use large, indoor cooling pools that were intended for short-term storage but are now crowded with far more waste than they were originally designed to contain or keep cool.  For excess capacity, plant owners have added dry storage systems – incorporating passive air cooling – for older waste assemblies.  No U.S. utilities are building new pools to increase storage capacity.

Progress Energy plans to continue storing large volumes of waste in high-density pools at each plant.   There is one pool at Robinson, containing an estimated 380 assemblies; two at Brunswick – one in each building housing the I and II reactor units, each with approximately 1,200 waste assemblies.  At Harris, there are four interconnected pools in one building; two are filled, one is partially filled, totaling an estimated 4,400 assemblies.  This is already among the largest concentrations of high-level waste in the U.S..  Harris’s total capacity is more than 8,100 bundles.  All Progress pools are in buildings designed only against weather-related impacts; equipment rooms lie beneath each pool.

The pools at Robinson and Brunswick I and II are filled to capacity, and the corporation says it will soon begin to place the oldest waste fuel in dry storage at those plants instead of shipping it to Harris.  Each reactor is refueled on an 18-month schedule, and as  “hotter” waste is moved from the core into the pools, older assemblies would be cycled out of the water and into dry storage.  No dry storage is apparently planned for Harris, so the waste pool inventory will continue to increase each time the plant refuels.

Although a successful attack on a dry storage container could release a large amount of radio-activity, the potential scope of damage from a pool fire is worse by orders of magnitude, and according to federal studies, could create irreversible physical, economic, and social damage across thousands of square miles.  This material constitutes a custodial responsibility for society over a period far longer than most human institutions survive.  We must develop a system for managing this waste that – even if world-changing events occur – will minimize the chance of widespread radioactive contamination.

Return all cooling pools to original design:  low-density, open racks
A comprehensive risk reduction plan must address the most dangerous concentration of radioactive material:  high-density fuel pools.  In October 2002, 27 state attorneys general, including North Carolina’s Roy Cooper, wrote to Congress:

The consequences of a catastrophic attack against a nuclear power plant are simply incalculable.  It is evident that urgent steps must be taken to bolster the efforts of private nuclear power plant operators and the [NRC] to minimize the potential threat and expand emergency response capability should such an attack occur…
An interagency Task Force—chaired by the NRC and working in concert with the Director of Homeland Security, should be created and tasked to … enhance protections for one of the most vulnerable components of a nuclear power plant—its spent fuel pools.

Congress and the NRC have thus far ignored those recommendations. 

U.S. nuclear plants will store large amounts of high-level waste fuel for many years, regardless of whether they remain operational, and even if a proposed national repository is opened.  Based on estimates by the U.S. General Accounting Office, a dump at Yucca Mountain, Nevada could not open prior to 2015.  The U.S. Department of Energy has not even filed an application to license construction of the project, and industry officials admit that many more years of regulatory and court challenges – and an estimated $55 billion – are needed to open the dump.  Also, security concerns regarding thousands of waste fuel transports passing through U.S. communities over a 25 year period have yet to be addressed.

Therefore, waste inventories at Robinson and Brunswick will continue to grow until at least 2015.   License renewals are being sought for all Progress Energy’s plants, which would extend the generation of waste fuel for many years.  Because Shearon Harris was among the last U.S. plants to become operational, a dump at Yucca Mountain would be legally filled before Harris would be eligible to send its waste.  

Only waste discharged from the reactor within the last five years should remain in pools:  The cooling pools at all nuclear plants were originally designed and licensed for open-framed racks.  Assemblies were spaced over a foot apart in order to allow water flow to remove decay heat.  In the event of water loss, air convection should be sufficient to prevent self-ignition of the fuel cladding. 

Over the years, with a permanent disposal solution unavailable, U.S. utilities installed storage racks that allowed more waste assemblies to be crowded into pools.  Now plants use a dense storage configuration, with assemblies approximately one inch apart and separated by neutron-absorption shields to prevent fissioning between assemblies.  These shields effectively create a thermos around each waste assembly.  With even partial loss of circulating water, assemblies will overheat in a matter of hours and the zirconium rods containing fuel pellets will self-ignite. 

In the words of Dr. Gordon Thompson, this makes the pools “pre-deployed radiological weapons waiting for activation by an enemy.”  Any one of countless attack options that causes loss of water or its circulation would lead to an unquenchable fire releasing a quantity of readily volatilized cesium-137 into the atmosphere.  At most plants, the release could far exceed the amount causing widespread contamination from the Chernobyl accident in Ukraine in 1986.  This critical vulnerability to either accident or attack would be decisively eliminated by a return to low-density, open rack pool storage, as originally used throughout the industry.

Shearon Harris is presently storing approximately 4,400 assemblies in its pools.  The reactor holds 157 assemblies that undergo a 100% exchange every 4.5 years.  All imported waste from other Progress plants is over five years old, thus it is safe to assume that over 4,000 waste fuel assemblies are eligible for dry cask storage, leaving no more than one core size, or 157 assemblies, requiring pool cooling.  This constitutes a dramatic potential reduction of density on an order of almost nine times, or more than enough to remove the boron-impregnated separators and prevent pool fires if water were lost.  The Brunswick and Robinson plants could both be similarly maintained at less than half their current densities, also enough to revert to open rack systems as originally designed.

Hardened, dispersed dry storage
It was only after their pools were filled that U.S. utilities began using dry storage for older waste assemblies.  Nuclear power facilities around the world, the U.S. Department of Energy and the Navy use dry storage for spent fuel rods.   Most U.S. facilities, however, have not protected dry storage against potential attackers.   Lowest-risk storage for an indefinite period at power plants involves a system of basic measures that minimize the potential for large releases of radioactivity.

Because the NRC has been careless in regulating dry cask manufacturing and usage, and given the likelihood that Progress is committing to long-term dry storage, the company must select the highest quality containers available.   The NRC has approved dry cask designs and quality levels by a wide range of manufacturers.  There are dramatic differences in the quality of available containers, and none are designed to withstand numerous weapons such as anti-armor ordnance.  NC WARN will not endorse any company or its containers, but herein suggests assessment and selection criteria. 


Cask quality is crucial
Some designs use horizontal orientation, others vertical.  The NRC licenses casks for 20 years; re-licensing or repackaging will be necessary at most plants due to the lack of disposal options.  Some higher quality casks will maintain physical integrity for much longer. 

Many dry storage systems are comprised of thin-walled (one-half inch) metal canisters surrounded by a concrete container, or overpack.  Waste assemblies rest on an inner framing, or basket.  Passive air movement via vents in the inner cask dissipates high heat levels.   Although up to 27 inches thick, the concrete is designed to shield workers from most of the radiation emitted, not protect against assault, or against storm-driven missiles such as telephone poles.  Other problems include the fact that the lid must be welded onto the inner container, and that a means to safely unload the assemblies has not yet been determined.

The NRC has also approved the use casks with thick (ten-inch) steel walls.  These are not placed in overpacks, and cooling occurs by radiant transfer through the cask wall.  Often, a thin outer polymer shield is used to reduce radiation exposure to workers.  Many utilities favor the heavy-walled units because they have bolted lids, instead of welds, and are readily transportable (in anticipation of a future repository) without removing an inner container from an overpack.  A number of U.S. companies manufacture these casks, which were the industry standard until recent years when the DOE, after losing a lawsuit against utilities for failing to license a national dump, began favoring thin-walled containers as part of an interim cost-cutting scheme by the industry.

Neither thin, nor thick-walled containers, on their own, are designed to withstand attacks from anti-tank munitions or special explosives.  However, thick-walled casks are preferable if incorporated into a comprehensive dry storage system that is resistant to acts of malice.

There have been problems within the U.S. dry cask industry, and one manufacturer and its utility client are under investigation for quality control falsification.  Governmental oversight must be improved, as should current standards regarding cask engineering to prevent criticality, and impact load and heat transfer to spent fuel in the event of accident or fire.  Each cask should undergo extensive physical testing, including explosive attacks, not just the present computer modeling.  

Key additional factors for Progress Energy plants include: 

  • Dry storage systems must be accessible to monitoring, inspection and maintenance.  
  • They must be capable of withstanding sustained internal heat up to 350 degrees Centigrade without degradation, and have means for monitoring internal heat.  
  • Based on current designs, each cask must be filled to no more than 2/3 of total capacity, in order to maintain safe thermal levels within the cask. 

Store casks on site, dispersed to the maximum degree possible
At most nuclear power facilities, dry storage casks are simply lined up in the open atop concrete pads, and therefore are vulnerable to attack by air, or series engagements from direct fire weapons capable of damaging multiple casks in seconds.   Dispersing the casks turns a single high yield target at one geographic point into separate low-yield targets at multiple points.   Each Progress plant has hundreds of acres, sufficient site space to accommodate this plan.  The casks should not be buried, but positioned above ground to allow for monitoring over the short and long term. 

Harden each canister with a ventilated concrete vault, reinforced within an earthen berm.
A simple method for reducing the remaining vulnerability of casks is to “harden” the casks by surrounding them with an additional robust structure (preferably an accessible concrete vault surrounded by an earthen berm).  Advantages include:

  • Dissipates the energy of  high explosive anti-tank ammunition or TOW missiles, which require “stand-off” from the target surface to optimize results and protect the shooter
  • Prevents line-of-sight targeting of the cask by direct fire weapons from plant boundary 
  • Deflects and absorbs kinetic energy of an aircraft attempting to crash into the structure
  • Can be configured to prevent insertion by an intruder of an explosive device into the outer container.

Dr. Gordon Thompson’s recent report from the Institute for Resource and Security Studies, Robust Storage of Spent Nuclear Fuel: A Neglected Issue of Homeland Security (December, 2002), describes a sound process for hardened, on-site storage that could be implemented promptly:

SCHEMATIC OF HARDENED ON-SITE STORAGE

  

These measures would not nullify the need for strict security, but would increase the difficulty of attack as well as lower potential regional contamination, thereby removing a plant from many target lists.

Halt shipments of waste fuel immediately
NC WARN supports Progress Energy’s intent to stop transports of waste fuel, but reiterates that these monthly shipments should cease immediately.  Additional trainloads of this hazardous material – with international hostility to the U.S. at unprecedented levels – is unacceptable.  No other utility in the nation is currently shipping any waste fuel off-site. 

Ten or more times each year, Progress Energy transports the waste by slow rail over 200 miles of largely unprotectable terrain, from either the Robinson or Brunswick plant, for storage at Harris, with the easily recognizable waste fuel transport cask in clear view aboard a modified flat rail car. 

The spent fuel assemblies are contained in an IF-300 shipping cask, cooled by a water-ethylene glycol mixture.  This cask has been minimally tested for drops and impacts, and fitted with stainless steel impact fins to provide protection from rupture due to accident.  It has not been tested for vulnerability to attack, and construction diagrams indicate that it is easily penetrable by standard shoulder-fired anti-armor munitions, or by manually emplaced, man-portable explosive breaching charges.  It also has weak points on critical external structures that interface with the containment Cavity to include the upper cavity, and lower cavity valve boxes, the neutron valve boxes, and the neutron shield expansion tanks.  The cargo generally contains approximately one million curies of dangerous radioactive isotopes, including cesium-137, a gamma-emitter.

The cask itself is partially composed of depleted uranium (DU) to increase superstructural density.  DU is an alpha radiation emitter (extremely carcinogenic) when volatilized.  DU is also a heavy metal, and as such is highly toxic. 

There is no reasonable means to secure these transports against even a small group of skilled and determined attackers.  Destruction of the cask would make both security and clean-up a potentially lethal activity for local emergency responders who may not understand the nature of this material, and who lack the resources and training for radiological emergencies.  Volatilization of even a portion of the waste fuel and/or the DU, depending on unpredictable climactic conditions at the time of attack, could be severe.  Federal and independent studies confirm that dangerous exposures to the public could occur over dozens of square miles, which could require evacuation, along with long-term contamination leading to billions of dollars in economic damages.  Moreover, it cannot be ruled out that the intent to attack a transport cask might also be incorporated into a plan that makes emergency responders themselves secondary targets.

Conclusion
Former Department of Energy Senior Advisor Robert Alvarez said at a public hearing on nuclear safety in Apex, NC:  "In the United States, both the nuclear industry and its regulatory agency are in total denial.  Several events could cause a loss of pool water ... Industry officials maintain that personnel would have sufficient time to provide an alternative cooling system before the spent fuel caught fire.  But if the water level dropped to just a few feet above the spent fuel, the radiation doses in the pool building would be lethal.  The NRC and the industry are not facing this with appropriate gravity, but using public relations in lieu of addressing problems."

Based on a study by Alvarez and others published in Princeton University’s journal Science and Global Security this spring, converting each Progress plant’s waste storage back to low-density pools, in conjunction with hardened, dispersed dry storage for older waste, would cost between four to seven million dollars per year.   Compared to the corporation’s annual revenue of $8 billion, and a public relations budget in the tens of millions, this is a realistic investment to accomplish a critical domestic security measure. 

The entity that can resolve this issue immediately for central and coastal North Carolina is Progress Energy itself.  The corporation believes it could protect its plants against determined attack; the available data support the case of many independent experts who disagree.  Due to the extreme consequences that could result if Progress is wrong, and the availability of a feasible, affordable alternative to current high-risk practices, the uncertainty should be resolved in favor of conservatism. 

Progress has the opportunity to make history by establishing a new industry standard – and becoming a model of corporate responsibility in the process.

At a minimum, high-level nuclear waste will be stored in North Carolina for decades, possibly for centuries.  We cannot afford to retain it in high-density pools.  All available measures must be employed at this time to minimize the historically unique risk of large releases of radioactivity from waste fuel storage.  If Progress fails to act, or takes half-measures that leave the public at unnecessary risk for the indefinite future, it is incumbent on the People of the State of North Carolina, through our attorney general and his authority under the state constitution, to mandate the safest possible management of high-level waste.

Contact NC WARN:

North Carolina Waste Awareness and Reduction Network
P.O. Box 61051, Durham, NC  27715-1051
Ph: (919) 416-5077     Fax: (919) 286-3985


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